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MCF TechnologyWorldwide · SGE

Country project

Jam and marmalade production line in Egypt

Intensive farming in the Nile Delta and strong domestic demand for shelf-stable food. MCF Technology and SGE engineer, build in Italy and install in Egypt complete lines for fresh fruit, semi-finished pulp and sugar, producing jams, compotes, jarred toppings.

Reference figures

Reference capacity
7 tph
Indicative CAPEX on site
€3.45M – €4.60M
Delivery and start-up
13 months
Local requirements
380 V / 50 Hz grid, CE marking accepted, GOEIC documentation for customs clearance.
Logistics
Discharge at Alexandria or Port Said, inland road transport.

Indicative values computed with the MCF Project Studio™ engine: they are not a contractual offer. The final budget comes from the feasibility study with mass balance and site layout.

Turnkey scope

  • Mass balance, layout and machine specifications
  • Manufacturing in Italy with in-house FAT before shipment
  • Shipment, mechanical and electrical erection by MCF technicians
  • Full-load commissioning (SAT), operator and maintenance training
  • Recommended spares, remote support and on-site service worldwide

Contract to commissioning — 13 months

  1. Phase 1 · 1 months

    Studio di fattibilità e layout

    Bilancio di materia, layout preliminare, budget di CAPEX.

  2. Phase 2 · 1.5 months

    Progettazione esecutiva

    P&I, quadri elettrici, specifiche macchine e fornitori.

  3. Phase 3 · 6 months

    Costruzione e assemblaggio

    Produzione in officina, pre-assemblaggio e FAT prima della spedizione.

  4. Phase 4 · 3 months

    Spedizione e installazione

    Container marittimi, supervisione montaggio on-site.

  5. Phase 5 · 1.5 months

    Avviamento, SAT e formazione

    Collaudo a pieno carico, formazione operatori e manutentori, consegna documentazione.

Frequently asked questions

How much does a jam and marmalade production line cost in Egypt?

For a reference capacity of 7 tph, indicative CAPEX delivered in Egypt ranges from €3.45M to €4.60M. The estimate includes the country factor for logistics, certification and erection supervision.

Who handles shipping, customs and erection in Egypt?

Discharge at Alexandria or Port Said, inland road transport. MCF Technology manages shipment, customs paperwork and erection with its own mechanical and electronic technicians, through to full-load commissioning and training of local operators.

Which certifications and electrical requirements apply in Egypt?

380 V / 50 Hz grid, CE marking accepted, GOEIC documentation for customs clearance. Technical documentation, wiring diagrams and manuals are issued in the language required by the local authority, and machines are prepared for the grid available on site.

How long until the line is producing in Egypt?

About 13 months from signature, including 1.5 extra months compared with an installation in Italy for shipping, customs and site supervision by our commissioning team.

Related configurations

Go deeper: technical hubs and references

Paths matching this line: technical page, case studies from the same industry and reference hubs.

Need the exact figure for your site?

Open this configuration in Project Studio: change capacity, annual hours, country and financing structure and get the dossier with CAPEX, P&L and the 6-year plan.

Configure the plant for Egypt in Project Studio Request a feasibility study

How to install and operate the jam production line — turnkey preserves plant: step-by-step procedure

The operating sequence MCF Technology follows to install, commission and start up the jam production line — turnkey preserves plant, through to daily operation and planned maintenance. Delivery, erection and on-site service are included worldwide.

  1. 1. Site survey and utilities check· ~2 working days (indicative)

    Technical survey on the layout of the jam production line — turnkey preserves plant: passage heights, flooring and drains, maintenance clearances and availability of steam for vacuum cooking, cooling water and food-grade compressed air. The final list of customer-side preparations is handed over.

  2. 2. Shipment, receiving and positioning of the modules· ~3 working days (indicative)

    Worldwide delivery with sea-freight or road packing, unloading and positioning of the modules (Preparazione frutta e dosaggio zuccheri/pectine, Cuocitore sotto vuoto e rifrattometro in linea, Pastorizzatore/scambiatore e serbatoi tampone) on the areas foreseen by the layout, checking the packing list and the condition of the components.

  3. 3. Mechanical assembly and piping· ~12 working days (indicative)

    Assembly of the units, conveyor alignment, hygienic welding of the stainless-steel piping and installation of valves and instruments according to the P&ID, supervised on site by MCF Technology technicians.

  4. 4. Utility hook-ups and electrical connections· ~4 working days (indicative)

    Connection of steam for vacuum cooking, cooling water and food-grade compressed air, wiring of the electrical cabinet and PLC, earthing, HMI configuration and process recipes.

  5. 5. Sanitation, CIP and dry runs· ~3 working days (indicative)

    Washing and passivation of the product-contact surfaces, CIP circuit verification with flow, temperature and detergent-concentration control, tightness tests and dry-run cycles on all modules.

  6. 6. Functional commissioning and process trials· ~4 working days (indicative)

    cooking trial with Brix and vacuum curve, pectin dosing check and hot filling with capping. Trials are run with the customer's real product and recorded in the commissioning report.

  7. 7. Production start-up and staff training· ~5 working days (indicative)

    Assisted start-up with continuous production, training of operators and maintenance staff on HMI, format changeover, safety and sanitation, handover of manuals and drawings in the agreed language.

  8. 8. Daily operation and planned maintenance

    Daily operation with Brix and pH, filling temperature, jar vacuum and cap integrity. Planned maintenance: agitator and vacuum-pan seal checks, filler cleaning and probe calibration. On-site and remote service with critical spare parts agreed in the quotation.

Durations and activities are indicative: the erection, commissioning and training plan is defined in the quotation after the site survey and line sizing. No figure is a contractual performance.