Plants by market
Water bottling lines in United Arab Emirates
Turnkey water bottling line: PET blowing, rinsing, filling and packaging — beverage filling line engineered for still and mineral water production. For United Arab Emirates the supply is sized on local data: delivery through Jebel Ali (Dubai), Khalifa Port (Abu Dhabi), Sharjah, 230/400 V — 50 Hz power grid, the import documents required and on-site service by crews travelling from Italy.
Finished products and formats
- Bottiglie PET
Local data and import requirements
| Ports of entry | Jebel Ali (Dubai), Khalifa Port (Abu Dhabi), Sharjah |
|---|---|
| Power grid | 230/400 V — 50 Hz |
| Import documents | ECAS / MoIAT |
| Duty on machinery | 5% |
| VAT | 5% |
| Corporate tax | 9% |
| Documentation and training language | Arabic, English |
| Service coverage | Erection, commissioning and service crews travelling from Italy |
Cities and industrial areas served
- Dubai (Jebel Ali, DIP)
- Abu Dhabi (KIZAD)
- Sharjah
- Ras Al Khaimah
- Fujairah
What the supply includes
- Pre-feasibility study and mass balance on the requested capacity
- Line engineering, factory layout and P&ID drawings
- Machine manufacturing in Italy with CE declaration of conformity
- Sea packing, shipping documents and certificate of origin
- On-site erection, commissioning and acceptance test by travelling crews
- Operator training, scheduled maintenance and original spare parts
Public authorities of reference
Rates and procedures must be confirmed at import with the local authorities or a customs adviser; the links point only to official public sources.
Frequently asked questions
- Does MCF Technology have an office in United Arab Emirates?
- No. Engineering and manufacturing are European: MCF Technology Zrt in Budapest and the S.G.E. S.r.l. workshop in Bagnacavallo (Ravenna, Italy). Erection, commissioning and service crews travel to the site in United Arab Emirates with documentation and on-site operator training.
- Which documents are required to import water bottling lines into United Arab Emirates?
- Import requires ECAS / MoIAT, plus certificate of origin, invoice and packing list. Machines leave Italy with a CE declaration of conformity and technical file; local licences are issued in the name of the company owning the plant.
- In which language are manuals and training delivered?
- Documentation, electrical drawings and operator training are available in Arabic, English. Commissioning includes an acceptance test with real product and handover of the maintenance plan.
- How is the price defined?
- Price is on request: it depends on hourly capacity, formats, automation level and included services. Send target capacity, product and site in United Arab Emirates and we reply with line layout, machine list, utilities and delivery time.
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Request a pre-feasibility study
Send target capacity, product and site: we reply with line layout, machine list, utility consumption and delivery times. Price on request.
How to install and operate the water bottling line — turnkey filling plant: step-by-step procedure
The operating sequence MCF Technology follows to install, commission and start up the water bottling line — turnkey filling plant, through to daily operation and planned maintenance. Delivery, erection and on-site service are included worldwide.
1. Site survey and utilities check· ~2 working days (indicative)
Technical survey on the layout of the water bottling line — turnkey filling plant: passage heights, flooring and drains, maintenance clearances and availability of analysed raw water, a dedicated drain and filtered compressed air for the blow moulder. The final list of customer-side preparations is handed over.
2. Shipment, receiving and positioning of the modules· ~3 working days (indicative)
Worldwide delivery with sea-freight or road packing, unloading and positioning of the modules (Trattamento acqua e serbatoi di accumulo, Soffiaggio PET o depallettizzatore bottiglie, Blocco risciacquo–riempimento–tappatura) on the areas foreseen by the layout, checking the packing list and the condition of the components.
3. Mechanical assembly and piping· ~12 working days (indicative)
Assembly of the units, conveyor alignment, hygienic welding of the stainless-steel piping and installation of valves and instruments according to the P&ID, supervised on site by MCF Technology technicians.
4. Utility hook-ups and electrical connections· ~4 working days (indicative)
Connection of analysed raw water, a dedicated drain and filtered compressed air for the blow moulder, wiring of the electrical cabinet and PLC, earthing, HMI configuration and process recipes for the planned formats (Bottiglie PET).
5. Sanitation, CIP and dry runs· ~3 working days (indicative)
Washing and passivation of the product-contact surfaces, CIP circuit verification with flow, temperature and detergent-concentration control, tightness tests and dry-run cycles on all modules.
6. Functional commissioning and process trials· ~4 working days (indicative)
circuit tightness and sanitation test, verification of the water treatment parameters and empty-bottle filling test on the declared bottle formats. Trials are run with the customer's real product and recorded in the commissioning report.
7. Production start-up and staff training· ~5 working days (indicative)
Assisted start-up with continuous production, training of operators and maintenance staff on HMI, format changeover, safety and sanitation, handover of manuals and drawings in the agreed language.
8. Daily operation and planned maintenance
Daily operation with water-treatment conductivity, fill level and capping torque checks. Planned maintenance: replacement of treatment cartridges and membranes, UV lamp check and filling-valve gasket inspection. On-site and remote service with critical spare parts agreed in the quotation.
Durations and activities are indicative: the erection, commissioning and training plan is defined in the quotation after the site survey and line sizing. No figure is a contractual performance.